Customer story · S/4HANA

A consumer products manufacturer consolidates the US and Canada onto one greenfield SAP S/4HANA system on AWS

A long-established consumer products manufacturer with a portfolio of well-known brands was growing fast on legacy processes spread across the US and Canada. TSP implemented SAP S/4HANA 2021 on AWS as a greenfield project, brought both countries onto one system, cut customer master records by 75% and replaced manual stock allocation with automated, rules-based allocation.

  • Manufacturing
  • Consumer products manufacturer
  • US and Canada
  • SAP S/4HANA 2021 on AWS
Warehouse lead looking down an aisle of pallet racking as a forklift stores goods in a distribution center
  • 75%fewer customer master records (30,000 to 7,500)
  • 2countries on one SAP instance
  • Day onecore processes stable at go-live

01 · The challenge

Two countries, manual allocation and 30,000 customer records

The manufacturer ran its US and Canadian operations on fragmented legacy processes. Stock was allocated to orders by hand, and more than 30,000 customer records made pricing and EDI rules hard to manage. It wanted one global system built on SAP’s fit-to-standard best practices.

02 · The approach

Greenfield on SAP S/4HANA 2021, fit to standard

TSP followed SAP Activate and implemented SAP S/4HANA 2021 on AWS, with supply chain, planning, reporting and asset management built in from the start.

What TSP delivered

  1. Data rationalization

    Customer master data cut from 30,000 to 7,500 records, simplifying pricing and EDI rules.

  2. Automated allocation

    Advanced ATP and backorder processing replaced manual stock allocation with automated FIFO allocation.

  3. Supply chain and planning

    EWM, PP/DS and IBP for warehouse, production and demand planning.

  4. Global procurement

    Virtual plants for Asian suppliers and dedicated plants for domestic contract manufacturers.

  5. EDI standardization

    Custom code reduced and maps standardized to cut errors with trading partners.

  6. Reporting

    SAP Analytics Cloud and Group Reporting on one set of numbers.

03 · The results

One system across North America, stable from day one

  • US and Canada on a single SAP instance, with real-time visibility across both
  • 75% fewer customer master records
  • Stock allocation automated with Advanced ATP and backorder processing
  • Core processes stable from day one, with hypercare resolving label integration and in-transit tracking issues quickly
  • A foundation for the next phases, including advanced IBP and Enterprise Asset Management

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